Product Details:
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Punching: | Adjustable | Slitting Piece: | 5 To 10 |
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Electricty: | Customize | Motor: | Delta/Siemens/ Or Customized |
Raw Material Thickness: | 1.5-3 Mm | Plc Control: | Delta Brand |
Power: | 7.kw | Material Of Shaft: | 45 Steel |
Thickness: | 0.3 To 0.6mm | Shaft Diameter: | 70 |
Hydraulic Cutting Power: | 5.5kw | Main Motor Power: | 7.5kW |
Cutting Blade Material: | Cr12 | Forming Stations: | 34 Rollers Stations |
Highlight: | Building Roofs Metal PBC Panels Machine,Metal PBC Panels Roofing Sheet Machine,Sides Metal PBC Panels Machine |
Metal PBC Panels Roofing Sheet Machine
Small corrugated metal profiles are durable yet weightless.In fact,we are working to profound the best machine to product corrugated or corrugated roof sheet machines.Highly popular for building the roof and side.Corrugated Metal Panels have more recently gained tremendous popularity as modern contemporary roofing and siding.
Our roofing sheets machine consists of decoiler, feeding and leveling device, per-shear, roll forming system, hydraulic post cutting, run out table, hydraulic station and PLC(controlling system).Produce standard products with yield strength up to 450Mpa,Long production line, good profile shape on final products; Time saving and labor saving, which is highly improved production efficiency and suitable for current production. This machine is easy to operate and run stable with good precision.
Here is one drawing profile and finished product:
What is a PBC Panels Roofing Sheet:
The PBC panels can be used for both roof and wall applications. PBC panels are attached to a building structure with exposed fasteners and are often used in horizontal wall applications.
Metal PBC Panels Roofing Sheet Machine
Processing Flow:
Decoiler→feeding material→roll forming→cutting→receiving the product
Technical of the whole line:
5ton manual decoiler |
1.Capacity:5ton 2.Coil diameter:450-550mm adjustable 3.Coil width:Max1350mm 4.Un-powered, manually control steel coil inner bore shrinkage and stop |
Manual pre-cutter |
Pre-cutter is suitable for frequent replacement of steel coil equipment,cutting steel coil in advance for easy replacement and reducing the wast of steel coil. |
Main forming machine |
1.Main frame:400mm H beam structure, with 20mm thickness welded steel middle support plate. 2.Forming station:24 stations 3.Roller material:High grade 45# steel,chromed treatment,which makes the rollers surface more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life 4.Shaft material:High grade 45#,Tempering treatment, prevent deformed and improve the hardness 5.Shaft diameter:80mm,solid 6.Motor power:7.5kw 7.Speed:0-20m/min 8.Voltage:380V,50HZ,3P(Or as request) 9.Transmission:By 1inch double chain,Chinese famous brand HRB |
Hydraulic cutting deivce |
1.Blade material:Gcr12 quenched treatment 2.Length tolerance:±1mm 3.Hydraulic power:5.5kw 4.With air cooling system in the hydraulic station 5.Cutting feature:Steady and safe working condition and low sounds. 6.Oil tube and wires connection:All the tubes and wires will be marked by the numbers or letters,so that it will be easy to connect for the new. |
Control system |
1.Frequency converter:Delta 2.Screen:touch screen 3.PLC brand:Delta 4.Language:Chinese and English(Or as customers’ request) 5.Encoder:Omron 6.Feature:The control system support multi orders input,it can match different production needs 7.Functions:Cutting length control,cutting quantity control,and speed control |
Run out table |
1.Length:3m 2.Quantity:2sets |
Spare parts |
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Feeding Device
The metal coil is fed into the machine through a set of rollers and guides to ensure a smooth and continuous process.
1. Utilizes rubber rollers to safeguard the surface of raw materials.
2. Easy adjustment for varying thicknesses of raw materials using handwheels.
3. The platform width is conveniently adjustable via handwheel, featuring built-in bearings to safeguard the steel sheet’s edges.
Roll Forming Device
This is the heart of the machine, where the metal sheet is formed into the corrugated profile. A series of specially designed rollers and dies shape the metal as it passes through this section.
1.45# Steel,Chromed Treatment (Cr Thickness:0.05 Mm), Anti-Corrosion,Increase Hardness, thick chromed good hardness for long service time.
2. Each roller has number and with keynotes, it can fix on the shaft stablely
Transmission device
Gearbox transmission,stable and no loose.
Hydraulic Cutting Device
After the metal sheet has been corrugated, a cutting mechanism is employed to cut the sheet to the desired length. This can be achieved through various methods, such as shearing or rotary cutting.
1.Work type:hydraulic servo track cutting servo motor 5.5KW
2.Driving method:By pillar type Cylinder
3.Hydraulic motor power:4 kw
4.Cutter material :GB-Cr12 with heat treatment
5.Cutting length tolerance ±10m/2mm
PLC control system
Modern machines are equipped with a control system that allows operators to set parameters, monitor the production process, and make adjustments as needed. This may include features like touchscreen interfaces and programmable logic controllers (PLCs).
Brand
PLC brand : Delta
Inverter brand: Delta Low electric part: Schneider
Encoder: Omron
Function:
1.Adopted aviation plugs,easy installation.
2.Full automatic easy operation.
3.Operation language:English(provide customized)
4.National coinsurance,spar parts Brand Siemens and Schneider
Hydraulic station
7.5kw motor with cooling system for long time using.
Automatic Stacker
3m Conveyor
Automatic Stacker
6m Automatic Stacker
Contact Person: Amerilia cui
Tel: 008615127755788