Versatile Slotted Stud And Track Roll Forming Machine for Custom Shapes and Slot Sizes

Slotted Stud And Track Roll Forming Machine

There are many sizes and many regular holes for cable trays, so how to change the size and how to punch the holes is the main issue when the manufacturer design the machine

Nowadays, more and more adopt to un-coiler, independent pre-leveling device, servo feed in device, presser with different punching dies, roll former, stop to cut or flying cut device, no power run out rack or pneumatic stacker, PLC control systems as complete lines to improve the production speed largely

Here is one drawing profile and finished product:

Customer drawing profile:

Slot track &Stud and track:

With the ribs making and dotting rollers:

What is the slotted track?

ZTRFM Slotted Track is the industry preferred system for achieving head-of-wall deflection and fire resistance for interior and exterior walls. It has met the movement and cycling requirements of ANSI/UL 2079 and is UL Classified for 1, 2, 3, and 4 hour fire-resistant ratings in head-of-wall fire-rated joint systems.

Slotted track track features and applications:

• Fire-rated deflection system
• UL Classified in over 80 approved fire-rated systems
• Standard Slotted Track allows up to 1½” of vertical movement
• Custom shapes and slot sizes available
• Custom widths and thicknesses available
• Positive attachment provided for wall strength
• Absorbs head-of-wall and floor extension or compression movement
• Integrated with traditional wall systems
• Easy installation reduces labor costs

Material / Product Specification

Nonstructural (Drywall) Products:

• 18-30 mil: 33 ksi
• 25EQ: 50 ksi
• 20EQ, 30EQD: 57 ksi…………ASTM A1003/A653, C645

Structural Framing Products:

• 33-43 mil: 33ksi
• 33EQS, 43EQS: 57 ksi
• 54-127 mil: 50 ksi…………ASTM A1003/A653, C955

Coating Specification

Nonstructural (Drywall) Products:

• 25EQ, 20EQ, 30EQD, 18-30 mil: G40…………ASTM A1003/A653, C645

Structural Framing Products:

• 33EQS, 43EQS, 33-97 mil: G60…………ASTM A1003/A653, C955

Note: Contact ZTRFM for heavier coating thickness availability.

Benefits

· Lighter weight means lower cost: Because we use less steel to produce it, Steeler slotted track is a cost-effective solution for head-of-wall system needs.

· U.L. Fire Rated: With code-approved fire ratings of up to 2 hours, you can trust Steeler slotted track for your head-of-wall system.

· Save money in the long-term: We use a full zinc coating to greatly minimize rust formation, meaning your walls will last longer. Steel framing is not compromised by termites or mold, and holds up better against acts of nature when compared to wood framing.

· Earn LEED Credits: Due to levels of recycled content in the coils we use, our steel studs are considered a green product.

Slotted Stud And Track Roll Forming Machine

Description/Technical Parameter details of complete line:

• 2 Tons Hydraulic Un-coiler with pre-leveling device

Motorized driving coil rotation, auto stop/start control, 2.2KW

Load capacity=2Ton

Coil width: 200mm

Coil Inner-diameter: Φ510±30mm

• Independent pre-leveling device

For heavy gauge material

Driven and level by motor

• Professional Lubrication device

Equipped between the roller feeder and the press

• Auto Feed in Device

Servo motor: YASKAWA, 1.8KW or as order

• Presser

Capacity: 80/110 tons or as per detailed requirement

Chinese Brand: YANGLI

• Roll Forming machine

18 stages to form

Rollers manufactured from Cr12, heat treatment

Shafts Diameter=ф75mm, Precision Machined

Main motor =11KW, Frequency speed control

Max. line speed of roll former:Approx. 12-15m/min

• Hydraulic cutting device

Flying cut

After cut off, there are 8mm material waste

• PLC Control System

Siemens brand PLC and touch screen, Schneider brand Inverter, Omron encoder