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Product Details:
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| Roller Station: | 18 Stations Rollers To Roll Forming | Power Supplier: | 380V |
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| Thickness: | 1.5-3.0mm | Size Change: | Automatic |
| Specification: | 10*1.35*1.75m | Plc: | Delta |
| Color: | Client's Request | Line Speed: | Adjusted By Frequency Inverter |
| Forming Roller Stations: | 20 Stations | Punching: | Option |
| Production Capacity: | 5-18m/min | Chains: | 2 |
| Forming Station: | 18step+7steps | Transport Package: | 1*20 GP Container |
| Hydraulic Motor: | 5.5KW | ||
| Highlight: | 152.4-355.6mm Cz Purlin Roll Forming Machine,Hydraulic Cz Purlin Roll Forming Machine,Co Cz Purlin Roll Forming Machine |
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152.4-355.6mm CZ Purlin Roll Forming Machine
CZ purlin is a new type of construction steel composed of two types of steel with similar cross-section shapes, and is often referred to as C purlin or Z purlin, which is usually called according to its shape characteristics and use in the industry.
Section shape: The section of C-shaped purlin is C-shaped, consisting of two parallel flange and a web connecting the flange; The section of Z-spurlin steel is Z-shaped, and there are also two flanges and a web, but the connection between the flange and the web is different, in a Z-shaped arrangement.
152.4-355.6mm CZ Purlin Roll Forming Machine
Finished version requirements
● Material: carbon steel, galvanized
● Material thickness: 1.5-3.5mm
● Thickness adjustment: servo motor control the roller up and down automatic adjustment, the side roller manual adjustment.
● Dimension adjustment: width and height automatic adjustment, cutting knife to replace the blade.
● C and Z adjustment: manually rotate the partial roller 180
Main components of the equipment
| Main components of the equipment | |||
| NO. | Named | Unit | Quantity |
| 1. | 16 tons hydraulic open comachine with trolley, with shovel head and leveling | set | 1 |
| 2. | Detection of buffer pit | set | 1 |
| 3. | Forming host | set | 1 |
| 4. | Hydraulic cut-off system | set | 1 |
| 5. | PLC control system | set | 1 |
| 6. | 14 m automatic palletizing belt packing | set | 1 |
| 7. | Accessory | set | 1 |
Basic parameters of raw materials and products
| Semifinished material |
Hot rolled strip, cold rolled strip, galvanized strip Tensile strength 520MPa; yield strength 320MPa |
| Material | Q195,Q235, Q355, |
| Steel width | Maximum of 600mm according to the profile |
| File size | See Attached Table 1,2 |
| Thick steel wall | 1.5-3.5mm |
| Steel coil inner diameter | Φ508mm/Φ610mm |
| Steel coil outer diameter | Φ1200mm～Φ2100mm |
| Maximum volume weight | 16吨 |
| pipe range | 6~14m |
| Speed | Max.40m/min |
| Length size tolerance | ±1.5mm |
| R horn | R2-2.5mm |
Schedule 1.C, section steel size table
| C profile size(Inches) | C profile size (mm) |
Thickness (Inches) |
Thickness (mm) |
C profile length(m) |
Speed (m/min) |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.0598 | 1.51 | 6m | 40 |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.0747 | 1.9 | 6m | 40 |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.1046 | 2.66 | 6m | 35 |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.1345 | 3.5 | 6m | 30 |
| 7×2.75×0.75 | 177.8×69.85×19.05 | 0.0598 | 1.51 | 7m | 35 |
| 7×2.75×0.75 | 177.8×69.85×19.05 | 0.0747 | 1.9 | 7m | 35 |
| 7×2.75×0.75 | 177.8×69.85×19.05 | 0.1345 | 3.5 | 7m | 20 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.0598 | 1.51 | 8m | 30 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.0747 | 1.9 | 6m | 30 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.0747 | 1.9 | 8m | 30 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.1046 | 2.66 | 8m | 25 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.1345 | 3.5 | 8m | 20 |
| 9×2.75×0.75 | 228.6×69.85×19.05 | 0.0598 | 1.51 | 9m | 25 |
| 9×2.75×0.75 | 228.6×69.85×19.05 | 0.1345 | 3.5 | 9m | 20 |
| 10×2.75×0.75 | 254×69.85×19.05 | 0.0598 | 1.51 | 10m | 30 |
| 10×2.75×0.75 | 254×69.85×19.05 | 0.0747 | 1.9 | 10m | 30 |
| 10×2.75×0.75 | 254×69.85×19.05 | 0.1046 | 2.66 | 10m | 25 |
| 12×3.5×1.0 | 304.8×88.9×25.4 | 0.0747 | 1.9 | 12m | 30 |
| 12×3.5×1.0 | 304.8×88.9×25.4 | 0.1046 | 2.66 | 12m | 25 |
| 12×3.5×1.0 | 304.8×88.9×25.4 | 0.1345 | 3.5 | 12m | 20 |
| 14×3.5×1.0 | 355.6×88.9×25.4 | 0.0747 | 1.9 | 14m | 30 |
| 14×3.5×1.0 | 355.6×88.9×25.4 | 0.1046 | 2.66 | 14m | 25 |
| 14×3.5×1.0 | 355.6×88.9×25.4 | 0.1345 | 3.5 | 14m | 20 |
Schedule 2.Z, section steel size table
| Z profile size(Inches) | Z profile size (mm) |
Thickness (Inches) |
Thickness (mm) |
Z profile length(m) |
Speed (m/min) |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.0598 | 1.51 | 6m | 40 |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.0747 | 1.9 | 6m | 40 |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.1046 | 2.66 | 6m | 35 |
| 6×2.0×0.75 | 152.4×50.8×19.05 | 0.1345 | 3.5 | 6m | 30 |
| 7×2.75×0.75 | 177.8×69.85×19.05 | 0.0598 | 1.51 | 7m | 35 |
| 7×2.75×0.75 | 177.8×69.85×19.05 | 0.0747 | 1.9 | 7m | 35 |
| 7×2.75×0.75 | 177.8×69.85×19.05 | 0.1046 | 2.66 | 7m | 30 |
| 7×2.75×0.75 | 177.8×69.85×19.05 | 0.1345 | 3.5 | 7m | 25 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.0598 | 1.51 | 8m | 30 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.0747 | 1.9 | 8m | 30 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.1046 | 2.66 | 8m | 25 |
| 8×2.75×0.75 | 203.2×69.85×19.05 | 0.1345 | 3.5 | 8m | 20 |
| 9×2.75×0.75 | 228.6×69.85×19.05 | 0.0598 | 1.51 | 9m | 25 |
| 9×2.75×0.75 | 228.6×69.85×19.05 | 0.0747 | 1.9 | 9m | 25 |
| 9×2.75×0.75 | 228.6×69.85×19.05 | 0.1046 | 2.66 | 9m | 20 |
| 9×2.75×0.75 | 228.6×69.85×19.05 | 0.1345 | 3.5 | 9m | 20 |
| 10×2.75×0.75 | 254×69.85×19.05 | 0.0598 | 1.51 | 10m | 30 |
| 10×2.75×0.75 | 254×69.85×19.05 | 0.0747 | 1.9 | 10m | 30 |
| 10×2.75×0.75 | 254×69.85×19.05 | 0.1046 | 2.66 | 10m | 25 |
| 10×2.75×0.75 | 254×69.85×19.05 | 0.1345 | 3.5 | 10m | 20 |
| 12×3.5×1.0 | 304.8×88.9×25.4 | 0.0747 | 1.9 | 12m | 30 |
| 12×3.5×1.0 | 304.8×88.9×25.4 | 0.1046 | 2.66 | 12m | 30 |
| 12×3.5×1.0 | 304.8×88.9×25.4 | 0.1345 | 3.5 | 12m | 25 |
| 14×3.5×1.0 | 355.6×88.9×25.4 | 0.0747 | 1.9 | 14m | 30 |
| 14×3.5×1.0 | 355.6×88.9×25.4 | 0.1046 | 2.66 | 14m | 25 |
| 14×3.5×1.0 | 355.6×88.9×25.4 | 0.1345 | 3.5 | 14m | 25 |
| 1. 16 ton hydraulic open comachine with trolley | ||
| 1. | Bearing | 16 t |
| 2. | Install the inner diameter of the coil | 508mm or 610mm |
| 3. | The shaft of the open coder is tightened | Hydraulic tightening, tight range 480-530mm,610mm |
| 4. | Maximum volume width | MAX 600mm |
| 5. | Pressure arm | Pneumatic pressure arm, to ensure that the rolling material is not loose |
| 6. | Sustain | With support |
| 7. | Shovel head and calibration | Equipped with shovel head and leveling |
| 2. Detection of buffer pit | ||
| 1. | Detection of buffer pit | Function: Check the amount of materials to match the running speed of the whole device. |
| 3. Forming host | ||
| 1. | Material delivery and calibration | Feed material: feed roller and guide roller |
| Flat roll: three up and four, a total of 7 rolls flat. Full solid shaft is heat treated and lathe. | ||
| 2. | Forming | Equipment base: steel plate welding |
| Equipment main engine structure: cast iron memorial arch, model 140 | ||
| Bearing cap and nut: chrome-plated | ||
| Formed rows: 16 rows | ||
| Roller material: Cr 12, CNC machining after heat treatment to HRC 58-60, fine turning | ||
| Axis material:40Cr | ||
| diameter of axle : 70/95mm | ||
| Transmission mode: the gear box | ||
| Speed: about20-40m/min | ||
| Main motor: 45 kw * 2 sets, Siemens AC frequency conversion motor | ||
| Reducer: K-series | ||
| Size adjustment motor power: 2*1.5kw+2.2kw, Siemens servo motor V90 | ||
| Roller clearance adjustment of different thickness: 8*0.75kw (according to the actual design) | ||
| Straight: ensure the tness of finished product | ||
| Hydraulic cut: tracking shear, 45 degrees torsion, no waste, one model, a pair of blades | ||
| Cut-off the die material: Cr12 mov | ||
| Cooling system: water cooling lubrication system, with water tank and pump, add filter screen at the water tank to prevent water debris from entering the water tank and burn the pump | ||
| voltage: 460V,60hz,3ph,(According to customer requirements) | ||
| 4. Hydraulic pressure system | ||
| 1. | Work pattern | Hydraulic cut off |
| 2. | Power | 11 kw,Air cold |
| 3. | Electromagnetic valve | Ward |
| 5. The PLC control system | ||
| 1. | PLC brand | Siemens brand |
| 2. | Touch screen brand | Siemens brand |
| 3. | Frequency transformer | Siemens brand |
| 4. | Counter | OMRON |
| 5. | low-voltage apparatus | By Siemens or Schneider |
| 6. | Operating language | Chinese and English (support for customization of other languages) |
| 7. | Control cabinet | A power cabinet, an operating console |
| 8. | Function | You can set the order quantity, change the length and length and other equipment. Easy to operate, with the aviation plug is convenient for customers to install. Plus gateway remote. |
| Six, automatic stacking | ||
| 1. | The length of the material | The longest is 14 meters |
| 2. | Quantity | 1 set |
| 3. | Direction | Longitudinal direction, as shown in Fig |
| 4. | Function |
1. Automatic feeding and palletizing 2. After a small batch is completed, bundle it once with nylon band, and then move to another station. After several small batches are completed, then make a large bundle with steel band. You need to pack it twice!(For Type C, only) |
| Seven, accessories | ||
| No. | Name | Quantity |
| 1 | Position switch | 2set |
| 2 | Hydraulic tubing | 1 set |
| 3 | Electric relay | 2 set |
| 4 | Tool case | 1 set |
Contact Person: Amerilia cui
Tel: 008615127755788
