Big Round Ridge Capping Cold Roll Forming Machine Panasonic PLC Control
Compositions
| 3T manual decoiler | 1set | ||
| Feeding →roll forming→pressing→t post cutting | |||
| out table | 2 set | ||
| Hydraulic station | 1set | ||
| Control desk | 1set | ||
| Spare part list | 1set | ||
Profile& layout
| Thickness range | 0.4-0.7mm | ||
| Coil width | 406mm | ||
| Length tolerance | ±1.5mm per each pieces | ||
|
The production flow of equipment |
|||
| Decoiler→ feeding→roll forming→pressing→post cutting →output table |
Detailed technology
|
Uncoiler |
|
| Dimensions | 1700mm*1000mm*800mm |
| Width of feeding | 300mm |
| Capability | 3Ton |
| Range of expand(by manual) | 420mm—510mm |
| Mode of expand &fight | inner expand &fight by manual |
| Way of feeding | manual |
|
Quantity |
1 |
|
3T hydraulic decoiler |
|
| Coil weight (Max) | 3000kg |
| Inter diameter | 420mm-510mm |
| Maximal out diameter | 1300mm |
| Oil cylinder dia | 100mm |
| Coil width (Max.) | 500mm |
| Working speed | 0-15m/min adjustable |
| Main motor power | 4KW AC motor |
| Hydraulic power | 3kw |
| Frequency converter brand | Yaskawa |
|
Feeding |
|
| Entrance table-guide | adjustable |
| Entrance width range | 400-420mm |
| Entrance and guide roller | diameter is ï¿ 56mm, material is sae1045, surface with chrome |
| Quantity | 1 |
|
Pre-cutting |
|
| Cutting type | manual |
| Function | for coil replacement |
| Quantity | 1 |
|
Forming Section |
|
| Material of the profile | GI or color steel |
| Thickness range | 0.4-0.7mm |
| Main motor power | 4kw |
| Machine Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
| Roll station | 7stations+4 station of side roller (base on final design) |
| Roller material | ASTM1045 chrome plated surface with chrome,CNC, |
| Shaft diameter | ï¿ 65mm material: SAE1045 with quenching and tempering |
|
Post cutting system |
|
| Cutting after forming | Cut the sheet after roll forming to required length |
| Material of blade | Cr12 with heat treatment 58-60°1 sets cutter |
| Cutting table length | 2m |
| Length measuring | Automatic encoder length measuring |
| Brand | Omron |
| Tolerance of length |
3000mm+/- 1.0mm
|
|
out-table |
|
| Frame | welding by tube |
| Size | about 2.0m long*0.3mwide*0.9mhigh |
| Supporter roller | ASTM 1045 with chrome |
| Diameter of rollers | 55mm |
| Quantity | 2units |
|
Hydraulic station |
|
| Hydraulic power | 3kw |
| Working pressure | 10Mp adjustable |
| Solenoid valve | 2 group |
| Hydraulic oil | 46# hydraulic oil |
| Quantity | 1 |
|
Control desk |
|
| Operating system language | English and Chinese |
| Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
| Control panel | Button-type switch and touch screen |
| Unit of length | millimeter (switched on the control panel) |
| PLC brand | Panasonic |
| Frequency converter brand | Yaskawa |
| Touch screen | Taiwan Weinview |
