Efficient Coil Handling for Heavy-Duty Production
The hydraulic decoiler with loading car is an essential component of modern roll forming lines. The loading car transports heavy coils directly to the decoiler, while the hydraulic mandrel automatically expands to securely clamp the coil. This automated process improves loading efficiency, minimizes downtime, and enhances workplace safety.
Automatic Coil Loading Car
The integrated coil loading car allows operators to load steel coils quickly and accurately.
Advantages include:
- Fast coil positioning
- Reduced crane operation time
- Lower labor intensity
- Accurate alignment with the mandrel
- Safer heavy coil handling
The loading car moves smoothly both horizontally and vertically to ensure precise coil placement.
Hydraulic Expansion Mandrel
The hydraulic mandrel automatically expands and contracts to grip different coil inner diameters securely.
Benefits include:
- Strong clamping force
- Stable uncoiling
- Quick coil replacement
- Suitable for various coil sizes
- Long service life
Stable Motorized Decoiling
The motor-driven decoiling system delivers consistent strip feeding throughout production.
Features include:
- Adjustable feeding speed
- Forward and reverse rotation
- Stable material tension
- Smooth feeding without slipping
Integrated sensors can synchronize decoiling speed with the roll forming machine, ensuring uninterrupted production.
Heavy-Duty Structural Design
Manufactured from high-strength welded steel, the decoiler is designed for continuous industrial operation.
Its robust structure provides:
- High load-bearing capacity
- Excellent operational stability
- Low vibration
- Long equipment lifespan
- Minimal maintenance
Easy Operation with Intelligent Controls
The hydraulic decoiler is equipped with an easy-to-use electrical control system, allowing operators to control:
- Mandrel expansion and contraction
- Coil loading car movement
- Decoiling rotation
- Emergency stop functions
- Speed adjustment
Customizable Configurations
ZTRFM provides customized hydraulic decoilers according to customer production requirements.
Available options include:
- 3 Ton / 5 Ton / 7 Ton / 10 Ton / 15 Ton capacity
- Single-head or double-head decoiler
- Hydraulic coil loading car
- Pneumatic or hydraulic hold-down arm
- Servo-controlled feeding
- Automatic tension control
- Photoelectric loop control
Hydraulic decoilers with loading cars are commonly available from 5 to 15 tons and can be customized for different coil widths and inner diameters.
Why Choose ZTRFM?
- Heavy-duty steel construction
- Hydraulic mandrel expansion for secure coil clamping
- Automatic coil loading car for fast material handling
- Stable motorized decoiling system
- Intelligent electrical control
- Low maintenance and long service life
- Custom-designed solutions for various production lines
- Professional installation, commissioning, and global technical support
Applications
The hydraulic decoiler with loading car is widely used in:
- Roofing sheet roll forming lines
- Wall panel production
- C & Z purlin production
- Steel framing systems
- Solar mounting roll forming
- Slitting and cut-to-length lines
- Metal processing and stamping lines
ZTRFM – Smart Coil Handling Solutions
ZTRFM hydraulic decoilers are engineered to improve production efficiency, reduce manual handling, and ensure reliable coil feeding. Integrated with automated roll forming lines, they provide a stable, safe, and highly productive solution for modern metal processing industries.
