Key Advantages
1. Hydraulic Decoiler with Coil Loading Car
The production line is equipped with a 6-ton hydraulic decoiler and hydraulic coil loading car, ensuring safe, efficient, and convenient coil handling.
Benefits:
- Reduces labor requirements
- Improves coil loading efficiency
- Minimizes downtime during coil changes
- Enhances workplace safety
- Suitable for heavy coil operation
- Supports continuous production
The hydraulic loading car automatically lifts and positions the coil onto the decoiler, significantly improving productivity and operator safety.
2. Waste-Free Pre-Cutting Technology
Unlike conventional post-cutting systems, the integrated pre-cutting design eliminates tail-end material waste during coil replacement.
Benefits:
- Maximizes material utilization
- Reduces raw material costs
- Allows fast coil changes
- Minimizes production downtime
- Prevents roller deformation caused by leaving material inside the machine overnight
This technology can save substantial material costs throughout the machine's service life.
3. High-Speed Production up to 40 m/min
Driven by a servo motor and gearbox transmission system, the machine can achieve production speeds of up to 40 meters per minute.
Benefits:
- Higher daily production capacity
- Lower manufacturing cost per sheet
- Ideal for large-volume roofing projects
- Increased production efficiency
4. Precision Roll Forming Design
The machine utilizes a 24-station roll forming system with an advanced independent forming design that effectively releases internal stress during the forming process.
Benefits:
- Superior sheet flatness
- Excellent profile consistency
- Higher dimensional accuracy
- Reduced profile distortion
5. Heavy-Duty Machine Structure
The roll former is built with a robust and durable structure, including:
- Cast iron archway stands
- Φ80 mm solid shafts
- Heat-treated 45# steel shafts
- SCM440 roller material
- Stress-relieved machine frame
Benefits:
- Excellent machine stability
- Reduced vibration during operation
- Longer service life
- Reliable performance under continuous high-speed production
6. Premium Roller Manufacturing
The rollers are manufactured from high-quality forged steel and coated with hard chrome plating.
Benefits:
- Outstanding wear resistance
- Improved corrosion protection
- Longer roller lifespan
- Better finished sheet surface quality
7. Servo Flying Cutting System
The machine is equipped with a hydraulic tracking flying cutting system powered by a servo motor, allowing continuous production without stopping.
Benefits:
- Non-stop cutting operation
- High cutting accuracy
- Smooth and clean cutting edges
- Increased overall production efficiency
The four-column cutting structure further enhances cutting stability and precision.
8. Intelligent PLC Control System
The production line uses internationally recognized electrical and control components, including:
- Delta PLC
- Delta Touch Screen
- Delta Inverter
- Kubler Encoder
- Yuken Hydraulic Components
Benefits:
- User-friendly operation
- Easy parameter setting
- Accurate length control
- Reliable system performance
- Low maintenance requirements
Operators can easily set production length, quantity, and operating parameters through the touch-screen interface.
9. Automatic Stacking System
The machine is equipped with a 12-meter automatic stacker for efficient product collection and stacking.
Benefits:
- Reduced labor costs
- Improved production automation
- Neat and organized stacking
- Prevention of sheet surface damage
- Increased packaging and loading efficiency
The automatic stacker is especially suitable for high-speed production and large-volume orders.
