Fully Automatic External Truck Body Panels Roll Forming Machine
High-efficiency solution for mass production of truck body side panels with full automation from raw material feeding to finished panel collection. Features flexible welding options and precise processing for consistent quality in industrial production.
Compatible Raw Materials
Optimized to handle standard truck body panel steel coils for reliable production:
- Steel Coil Dimensions: Inner diameter of φ508mm; maximum outer diameter of φ1500mm
- Coil Weight: Maximum 10t (reduces coil replacement frequency)
- Steel Plate Thickness: 1.5 ~ 2.5mm (adaptable to different panel rigidity needs)
- Material Type: Q235 steel (excellent ductility and weldability)
Fully Automated Workflow
Systematic, uninterrupted process for precision and consistency:
- Automatic Feeding: Unwinds steel coils via automatic decoiler
- Metal Embossing: Adds decorative or structural patterns
- Pit Looper Storage: Buffers between production stages
- Servo Feeding + Hydraulic Punching & Notching
- Secondary Pit Looper Storage
- Main Rolling Forming: Shapes steel into panel profiles
- Tracking Roller Welding: On-line welding (rotary or laser optional)
- Shaping: Ensures dimensional accuracy
- Servo Tracking Hydraulic Punching & Cutting
- Receiving Table: Collects finished panels
Key Components & Technical Specifications
| NO. | Item Name | Model/Configuration | Qty | Power (KW) | Key Notes |
|---|---|---|---|---|---|
| 1 | Automatic Decoiler | 10T Capacity | 1 SET | - | Handles maximum 10t steel coils |
| 2 | Metal Embossing Machine | With Separated PLC | 1 SET | 7.5 | Independent PLC control |
| 3 | Servo Coil Feeder | - | 1 SET | 11 | Servo-driven for accurate feeding |
| 4 | Hydraulic Punching & Notch Machine | - | 1 SET | - | Uses SKD11 tooling for durability |
| 5 | Main Rolling Machine | Molding Frame + Gearbox System | 1 SET | 37 | Core forming component |
| 6 | Spot Welding Machine | Tracking Roller Structure | 1 SET | 200 | 2 sets of spot welders |
| 7 | Turkey System | - | 1 SET | - | Enhances panel flatness |
| 8 | Hydraulic Tracking Shearing System | - | 1 SET | 7.5 | Servo-tracking for precise cutting |
| 9 | Receiving Table | - | 1 SET | - | Collects finished panels |
| 10 | PLC Control System | Whole Line Control | 1 SET | - | Centralizes control for all processes |
High-Performance Online Roll Spot Welder
On-Line Tracking Welding: Maximum welding speed of 6m/min
PLC-Controlled Precision: Regulates welding current and speed
Superior Weld Quality: Firm, reliable welds with no defects
Fixed Weld Spacing: Consistent 100mm distance between points
Customization Options
Adjust panel dimensions, welding methods (rotary vs. laser), or embossing patterns to meet your specific requirements. Contact us for parameter details, panel samples, or working video demonstrations.
